Fine Wire EDM for Medical Components

Medical OEMs are pushing the limits of miniaturization, geometry, and performance. Helios Precision Tech delivers Fine Wire EDM capabilities engineered to meet those demands with exceptional accuracy, repeatability, and quality.

Fine Wire Electrical Discharge Machining enables features and tolerances that traditional machining simply can’t achieve.

Key Advantages

• Tight tolerances down to ±0.0001 in
• Wire diameters as small as 0.001 in
• Burr-free edges and superior surface finishes
• High-aspect-ratio features and micro-geometries
• Repeatable results for prototype and production volumes

This level of precision empowers engineers to design more complex, reliable, and innovative medical components.

Our Fine Wire EDM process supports a wide range of medical-grade materials, including:

• Stainless steels (300 & 400 series)
• Titanium and Titanium Alloys
• Nitinol
• Tungsten and molybdenum

Each material is processed to maintain structural integrity, biocompatibility, and dimensional stability.

Our manufacturing environment is built around medical-grade quality expectations.

Quality Highlights

• ISO 9001-aligned quality management practices
• Advanced metrology: optical inspection, high-magnification measurement
• Full traceability and documented process controls
• Validated workflows for consistent, compliant production

OEM procurement teams gain confidence knowing every part is produced under rigorous oversight.

We combine advanced Fine Wire EDM technology with engineering collaboration, responsive communication, and dependable lead times. Whether you’re developing next-generation devices or scaling production, we deliver the precision and consistency your products demand.

We’re here to support your design, prototyping, and production needs.